Production and quality processes management requires accuracy to obtain reliable and congruent data, speed and clarity in providing informations and flexibility to fit in continued changes of customer requests and technical circumstances.
zProduction is designed and realized starting from factory workman needs, to simplify and integrate daily production work.
Nowaday zProduction is a complete and integrated system which allows to manage all manufacturing company processes, from trading to quality, in a industry 4.0 view.
article’s technical file
System core is the article technical file where it is possible to insert and consult:
- All production process specifics
- Quality control plans
- Video and photo documents related to article processing
- Cost analysis, automatically elaborated by the system in amount groups
The purpose is to centralise and to provide all necessary information to a correct production of each article, integrating and digitizing know-how and experience of every involved figure, from manager to production operator.
Collecting data
Collect information in the moment and in the place where they spread is the key for data reliability.
zProduction includes an interface for the factory, usable by iPhone or iPad, where the operator can:
- Check his production tail
- Consult written and visual work instructions
- Directly collect data of production tooling, detooling, quality control, commodity and accessories consumption. All integrable with links to machinery.
This permit to avoid paper sheets from factory and to distribute and share informations in real time, without time waste and mistakes.
Production process analysis, reporting and KPI
All manufacturing, logistic, quality and maintenance process integration in zProduction permits to check and evaluate in real time company evolution under multiple aspects:
- evolution trends and shipping times
- generalized or per contract evaluation and costs analysis
- downtime, quality and waste analysis
Besides, thanks to FileMaker, the platform zProduction in based on, everyone can realize report, graph and personalized extraction in total autonomy.
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How it works
zProduction deals with every information flows and with company management and control needs in a unique, really integrated system, from production to trading, making available all data in real time and unifying in this way in just one tool CRM, MRP, ERP and MES function.
The core concept zProduction was devised and realized by is that it has to be a supportive tool able to follow the evolution of the company trough the years, enlarging development and improvement possibilities.
These target could be reached only with a configurable and flexible tool which perfectly fit to company necessity.
The opportunity of design and customize the processes, the characteristics of flexibility, openness and speed of FileMaker platform development and the high competence of our team are the foundations to reach this target.
The best way to clarify how zProduction in able to perform in an integrated way processes that involve different offices and institutions, is an example:
Customer offer request is taken in charge by the salesman. Technical and quality office evaluates the feasibility and obtain various production costs for each batch. Salesman negotiates the selling price and acquires the order. Logistic evaluates warehouse stocks and prepares production orders; the system plans and returns raw material requirements on which sales office plans the orders to the suppliers. Production office records the output and all quality data, processing from contractors included, and evaluates the productivity and the respect of cost targets till the packaging. Later on logistic send it to client, attaching eventual quality certificate, satisfying the requested order.
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DOWNLOAD technical product sheet